PROJECT 06 / 11 · Baja SAE
Composite Layups
Two seasons of wet-layup composite fabrication for Cal Poly Racing, body panels, hood, aero hoop, seat, pedal box, and drivetrain guards.
TeamCal Poly Racing, Baja
ProcessWet layup + vacuum bag
Fabric2×2 twill carbon
ToolingFiberglass molds
Seasons2024-2026
Overview
Across the 2024-2025 and 2025-2026 seasons I fabricated a wide range of body and chassis components by wet layup: body panels, the hood, the aero hoop, the seat, the pedal box, prop-shaft guards, and an eCVT case.
The 2025-2026 hood used 2×2 twill carbon fiber laid over fiberglass tooling carried forward from the previous year, vacuum-bagged for consolidation and a clean cosmetic finish.
Highlights
- Body panels, hood, aero hoop, seat, pedal box, guards
- 2×2 twill carbon over reused fiberglass tooling
- Wet layup with vacuum-bag consolidation
- Delivered across two competition seasons
Gallery / 12 frames











